Tungsten Carbide Stud and Edge Block for Takraf Hpgr

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Product Description

📊 Basic Information
Model NO.
HPGR Stud Pin
Purity
Yg6 Yg8 Yg6X Yg11 Yg11c Yg13 Yg15 Yg15c Yg20 Yg20c
Alloy
Tungsten Carbide Alloy
Shape
Oval, Square, Round, Rectangular, Lump, Customized
Type
Bucket Teeth, Tungsten Carbide
Certification
ISO9001: 2000
Condition
New
Warranty
6 Month
Capacity
20 Ton Per Month
HS Code
8209101900
⚙️ Product Description

Tungsten Carbide Studs for HPGR Rollers

High Pressure Grinding Roller is an energy-efficient crushing equipment of new technologies. High performance of carbide stud extends the life of High-Pressure-Grinding-Roller. We provide quality carbide studs with good wear resistance and high compressive strength, which can satisfy the requirements of different conditions.

Our HPGR bits are made with typical tungsten carbide, which ensure long wear life and consistent quality. This means lower operating costs, less down time for machine maintenance, and a more predictable wear life. Close attention is paid to quality control ensuring our bits fit properly. Our replacement HPGR bits are guaranteed to meet or exceed the OEM specification for fit, material grade and performance.

HPGR Studs
Edge Block
📏 Common Size and Shape
Size Chart
Height (H) Diameter (φ1) Diameter (φ2) Diameter (φ3)
7021.911.55
6016.57.55
5021.911.55
4015.97.35
3521.911.55
Stud Pins Display
Stud Pins Details
💡 Working Principle

HPGR technology working principle is that two counter-rotating grinding rolls expose a column of material to high pressure, which is distributed across the gap between the rolls. Inter particle comminution is the HPGR specific grinding process in which material particles are crushed and ground within the compressed material bed and not by contact with the roll surface.

Working Principle Diagram
💎 Recommended Grades
Grade Physical Properties Chemical Composition(%)
Hardness (HRA) Bending Strength (>=N/mm²) Density (g/cm³) Coercivity (kA/m) Cobalt Carbon
YG15C85.0~86.5250013.90~14.104.5~6.514.7~15.34.90~5.50
YG2086.0~87.5245013.40~13.608.0~11.019.7~20.44.50~4.80
YG1587.0~88.5280013.95~14.157.0~10.014.1~14.84.95~5.60
HJ65087.8~90.0295013.95~14.158.0~10.514.5~14.9-
HJ2085.8~87.2260013.87~14.175.8~8.014.8~15.2-
🏗️ Application

As pre-grinding equipment before ball mill or form complex grinding system with ball mill in the field of mineral separation, HPGR crushers are widely used in grinding cement clinker, limestone, bauxite, and iron ore.

Application 1
Application 2
🏭 Manufacturing Process
  • 1
    Prepare RTP powder using high-precision wet-grinding machines according to specifications.
  • 2
    Perform trial pressing and sintering using professional molds before mass production.
  • 3
    Quality inspection of samples using micrometers and projectors to ensure dimension accuracy.
  • 4
    Mass production with vacuum sintering (HIP) furnaces to ensure the best density and strength.
  • 5
    Final cleaning and tumbling for a superior surface finish.
Facility 1
Facility 2
Facility 3
📦 Products Range & Packaging

We produce a wide range of carbide products including: Tungsten Carbide Balls, Agriculture wear parts, Carbide tips, HPGR Stud pins, Brazed Inserts, Gripper Pads, Buttons, VSI Bars, Rods, Strips, PDC substrates, and various customized components.

Product Range
Packaging
Frequently Asked Questions
Are you a factory or a trading company?
We are a professional factory with over 20 years of production experience in the tungsten carbide industry.
How do you control product quality?
All products undergo rigorous testing before bulk production. We check physical properties, shapes, and tolerances to ensure 100% qualification before shipping.
Do you provide OEM services?
Yes, we provide comprehensive OEM services. Size, quantity, design, and packaging can be customized according to your specific requirements.
What is the typical delivery time?
For standard types with existing molds, it takes 7-15 days. For non-standard items requiring new molds, it typically takes 15-35 days after payment.
What are the available transportation options?
For small quantities, we suggest express delivery (DHL, UPS, TNT, FEDEX). For large bulk orders, sea freight is recommended.
How can I place an order for non-standard products?
You can contact our sales team directly via email or messaging apps with your order list and specifications. We will provide feedback and a quote immediately.

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